Chemical Industry Solutions

Preserving decades of proprietary process knowledge while modernizing mission-critical control systems for continuous chemical manufacturing operations.

Chemical manufacturing demands absolute precision and uninterrupted uptime. Process control systems manage complex reactions, environmental controls, and quality parameters that have been painstakingly programmed and refined over decades. The failure of a single control point can halt production lines, compromise product quality, or create safety hazards.

Many chemical plants still depend on legacy VAX, Alpha, and OpenVMS systems that were originally programmed in FORTRAN and C during the 1980s and 1990s. These systems contain irreplaceable process knowledge, but the hardware is aging, vendor support has expired, and the technical staff who built them are retiring. Salem Automation specializes in preserving this critical investment while migrating to modern, supportable platforms with zero production downtime.

Providing Tangible Value

  • Protect irreplaceable process knowledge encoded in legacy FORTRAN, C, and Pascal applications
  • Eliminate single points of failure from end-of-life hardware and unsupported software
  • Maintain continous uptime during system transitions with Shadow Mode parallel deployment
  • Enable OT/IT convergence for enterprise quality reporting and regulatory compliance
  • Reduce mean time to repair (MTTR) through modern, vendor-supported infrastructure

Chemical Industry — Products, Services & Solutions

Services

  • 24/7 mission-critical support with tiered SLAs
  • OpenVMS system administration and cluster management
  • Legacy SCADA and HMI replacement
  • Proactive remote systems monitoring and management
  • Incident management and root cause analysis
  • Operator training and go-live support
  • Process flow documentation and system asset mapping
  • Multi-site global support coordination

Solutions

  • vtALPHA and vtVAX virtualization of VAX and Alpha systems
  • FORTRAN / C / Pascal to Python and C# code migration
  • Serial RS-232 to Ethernet protocol conversion
  • VAX-to-PLC Ethernet communication (Allen Bradley)
  • Shadow Mode phased deployment with zero downtime

  • Legacy Fibre Channel to modern SAN storage migration
  • OpenVMS cluster consolidation and optimization

Platforms & Technologies

OpenVMS V5.5+

DEC VAX and Alpha servers

vALPHA / vIVAX virtualization

Modern Hypervisor platforms

Modern SCADA

Major PLC hardware families

DEC RdB / SQL databases

DECMessageQ / Multinet

FORTRAN, C, Pascal, Python, C#

VB6, VB.NET, PowerBuilder

ABNet communication software

EtherNET/IP industrial networking

Ready to modernize your legacy systems?

Contact Salem Automation to discuss your specific requirements and discover how we can protect your investment.

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