Energy Industry Solutions

Modernizing legacy control and data systems for power generation, utilities, and energy operations where reliability is measured in decades and downtime is never an option.

Energy producers and utilities operate some of the most demanding automation environments in any industry. Whether managing power generation, transmission, distribution, or refining operations, the control systems at the heart of these facilities must run continuously and reliably. Many of these systems were built on DEC VAX, Alpha, and OpenVMS platforms in the 1980s and 1990s — programmed in FORTRAN and C by engineers who understood both the code and the physics of the processes they controlled.

These legacy systems contain decades of finely tuned process logic that governs everything from turbine sequencing and load balancing to emissions monitoring and safety interlocks. Replacing them outright would mean losing irreplaceable operational knowledge and introducing unacceptable risk to critical infrastructure. Salem Automation provides energy companies with a proven modernization path that preserves every line of proprietary logic while eliminating hardware risk — all with zero production downtime.

Providing Tangible Value

  • Protect irreplaceable process knowledge encoded in legacy FORTRAN, C, and Pascal applications
  • Eliminate single points of failure from end-of-life hardware and unsupported software
  • Maintain continous uptime during system transitions with Shadow Mode parallel deployment
  • Enable OT/IT convergence for enterprise quality reporting and regulatory compliance
  • Reduce mean time to repair (MTTR) through modern, vendor-supported infrastructure

Energy — Products, Services & Solutions

Services

  • 24/7 mission-critical support with tiered response SLAs

  • OpenVMS system administration and cluster management

  • Legacy SCADA and HMI replacement
  • Proactive remote systems monitoring and management
  • Process control application maintenance and enhancement
  • Operator training and structured go-live programs
  • Incident management and root cause analysis
  • System documentation, asset inventory, and process flow mapping

Solutions

  • vtALPHA and vtVAX virtualization of VAX and Alpha Systems
  • FORTRAN / C / Pascal to Python and C# code migration
  • DOS-based HMI to Windows-based SCADA modernization
  • VAX-to-PLC Ethernet communication (Allen Bradley)
  • Serial RS-232 to Ethernet protocol conversion
  • Shadow Mode phased deployment with zero downtime
  • Large-scale data migration (100 TB+) with zero data loss

  • Legacy storage to modern SAN migration and DR enablement

Platforms & Technologies

OpenVMS V5.5+

DEC VAX and Alpha servers

vALPHA / vIVAX virtualization

Modern Hypervisor platforms

Ignition SCADA

Major PLC hardware families

DEC RdB / SQL databases

DECMessageQ / Multinet

FORTRAN, C, Pascal, Python, C#

ABNet communication software

Enterprise backup and disaster recovery

Ready to modernize your legacy systems?

Contact Salem Automation to discuss your specific requirements and discover how we can protect your investment.

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