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Industrial Automation

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Legacy Emulation

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We Provide Our Services
At Every Level Of the Pyramid

Salem Automation Pyramid

Level 0: Field Level (Sensors & Actuators)

Engineering & Consulting Services

  • End-of-Arm Tooling (EOAT) Design: Custom grippers, weld guns, vision systems, and specialty tooling.
  • Vision-Guided Robotics: High-precision automation using advanced camera and AI inspection systems.
  • Robotic Maintenance & Support: Preventive maintenance, troubleshooting, and parts planning.
  • Electrical Design & CAD Drafting: Panel layout, wiring diagrams, and system documentation.

Software & Data Services

  • IIoT Enablement: Secure cloud integration for predictive maintenance and analytics.
Field Devices Pyramid
Control Pyramid
Tank Farm Automation
ABNet VAX-to-PLC Communication

Level 1: Control Level (PLCs, Controllers)

Automation Services
  • Legacy PLC Migration: Modernize control systems without downtime
  • Control System Design & Specifications: PLC and DCS system architecture design
  • Custom PLC Programming: Rockwell, Siemens, CODESYS, Emerson, Omron, and other platforms
  • Robotic System Design & Integration: End-to-end robotics for assembly, packaging, palletizing, and inspection
  • Autonomous Mobile Robots (AMRs): Material transfer, line feeding, and warehouse logistics
  • Collaborative Robot Deployment: Safe, space-efficient automation alongside human operators
  • Robot Programming: Custom logic for material handling and production workflows
  • Robotics Retrofits & Upgrades: Modernizing older robot systems with new controls or safety features
  • Robotic Maintenance & Support: Preventive maintenance, troubleshooting, and parts planning
  • Electrical Design & CAD Drafting: Panel layout, wiring diagrams, and system documentation
  • IIoT Enablement: Secure cloud integration for predictive maintenance and analytics

Level 2: Supervisory Level (HMI/SCADA)

Engineering & Consulting Services

  • End-of-Arm Tooling (EOAT) Design: Custom grippers, weld guns, vision systems, and specialty tooling.
  • Vision-Guided Robotics: High-precision automation using advanced camera and AI inspection systems.
  • Robotic Maintenance & Support: Preventive maintenance, troubleshooting, and parts planning.
  • Electrical Design & CAD Drafting: Panel layout, wiring diagrams, and system documentation.

Software & Data Services

  • IIoT Enablement: Secure cloud integration for predictive maintenance and analytics.
Supervisory pyramid
Tank Farm
Automation
Legacy SCADA
Replacement
ABNet VAX-to-PLC
Communication
planning pyramid
Virtualizing Legacy
Alpha Systems
Tank Farm
Automation
Legacy SCADA
Replacement
30-Year Database
Migration

Level 3: Planning (Manufacturing Execution Systems (MES) & Overall Equipment Effectiveness (OEE))

Automation Services

  • Integration with MES, ERP, and Inventory Systems
  • Centralized Data Storage: Flexible reporting and analytics capabilities
  • Detailed Reporting: Lot tracking, timestamps, and operator logs
  • Real-time Analytics: Safety and efficiency monitoring using AIoT and IIoT
  • Machine Learning for Predictive Maintenance
  • OEE Performance Management: Continuous monitoring of equipment utilization to reduce downtime, increase production speed, and improve quality
  • IIoT Enablement: Secure cloud integration for predictive maintenance and analytics 
  • Energy Management Solutions: Automated reporting for Environmental, Social, and Governance (ESG) compliance and utility cost savings
  • Modern Application Development: Python, Java, C# for MES applications
  • SQL-Based Systems: Manufacturing data management and reporting
  • Database Migration: Oracle RDB to Microsoft SQL Server transitions
  • Database Management & Support: Reliable industrial IT infrastructure
  • Legacy System Modernization: Transitioning older MES platforms to contemporary technologies
  • OpenVMS Emulation: Support for legacy MES applications 

Level 4: Management (ERP)

Automation Services

  • Integration with ERP and Inventory Systems
  • Support for Net-Zero Carbon Initiatives: Environmental compliance and sustainability reporting
  • Legacy Language Support: COBOL and Fortran for business and planning systems
  • Oracle RDB to SQL Server Migration: Enterprise data system modernization
  • Integration with Modern Business Intelligence Platforms
  • Legacy Business System Emulation: VAX/Alpha systems running enterprise applications
  • Software and Data Investment Protection: ERP systems and financial databases
  • Business Continuity Assurance: Minimizes operational interruptions during transitions
management pyramid
Tank Farm
Automation
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Maintain Thriving Legacy Systems with Salem Automation

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